Die Casting - Advantages and Disadvantages

Die casting is a process in which molten metal is forced under high pressure into mold cavities. The metal hardens to get a desired shape. In recent times, plastic molded parts have replaced die-casting, as they are cheaper and Lighter than die cast parts. Die-casting can be done using a cold chamber or hot chamber process.

Die Casting - Advantages and Disadvantages

Die Casting - Advantages and Disadvantages

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Die Casting - Advantages and Disadvantages

Die Casting - Advantages and Disadvantages

About Die Casting Process

Die casting is a widespread non-expendable technique in which metal are forced into the mold cavity under high pressure. Die casting mold that are known as dies can be used repeatedly to produce castings in a variety of sizes, shapes and wall thickness. The mold cavities are designed with intricate designs that enables in producing complex shapes with accuracy, surface finish and attractiveness..

History of Die Casting

In the early days of die casting only low-pressure injection method was used, but today high-pressure casting techniques like squeeze casting and semi-solid die casting methods are use to cast more than 4500 pounds per square inch. Initially, only tin and lead were die caste, but now magnesium, copper and other alloys are also to cast using this highly popular process.

Die Casting Process

In this process molten metal or other materials are forced, under high pressure into the cavities of the steel mold. Dies are two part molds that are made of alloy tool steel - The fixer die half and the ejector die half. The die or mold is fabricated with the impression of the component that is to cast. There are four types of dies:

Single cavity to produce one component
Multiple cavity to produce a number of identical parts
Unit die to produce different parts at one time
Combinations die to produce several different parts for an assembly

The molten metal is injected into the die under high pressure and high speed, which helps in producing a casting that is smooth and precise as the original mold. The pressure is maintained on the mold until the hot metal solidifies. When the metal is hardened, the die is opened to reMove the casting.

There are several variations on the basic process that can be used to produce castings for specific applications. These include:

Squeeze casting - A method by which molten alloy is cast without turbulence and gas entrapment at high pressure to yield high quality, dense, heat treatable components.

Semi-solid molding - A procedure where semi-solid metal billets are cast to provide dense, heat treatable castings with low porosity.

Alloys used

Aluminum, copper, lead, zinc and tin based alloys are predominantly used in die-casting.

Automation

In modern day, sophisticated die casting machines are used that ensures consistent quality control. Every machined die-casting differs in the method in which molten meal is poured into the die. Automations are used to lubricate dies, pour the metal into the chamber, etc. Two processes called the hot chamber and the cold chamber methods are used for die casting.

Applications

Die casting is most suitable for casting medium sized parts with complex details. Die-casting is the largest casting technique that is used to manufacture consumer, commercial and industrial products like automobiles, Toys, parts of sink faucet, connector housing, gears, etc. Most die castings are done from non-ferrous metals like aluminum, magnesium, etc.

Advantages

Economical process that can be used for a wide range of complex application
Parts have longer service life, dimensional accuracy and close tolerance
Post machining can be totally eliminated
A process that can be fully automated
Mold can be use repeatedly.

Disadvantages

Casting weight must be between 30 grams.
Casting must be smaller than 600 mm (24 in)
High initial cost.
Limited to high-fluidity metals.

Die Casting - Advantages and Disadvantages

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Garden Sheds - An Important Outbuilding Component

Outbuildings are becoming one of the important assets in the house. They are meant to provide an extra space to some of the household items. Sheds, one of the important outbuilding components, are used to store several items, which cannot be stored inside the house. Similarly, garden sheds are important for storing garden equipments and tools.

Garden Sheds - An Important Outbuilding Component

Garden Sheds - An Important Outbuilding Component

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Garden Sheds - An Important Outbuilding Component

Garden Sheds - An Important Outbuilding Component

Here is the answer to some of the inquiries regarding garden sheds.

How to buy the right garden sheds?

These sheds last for several years. They also add beauty to your garden or backyard. So, your right decision while choosing plays a significant role. Let's learn the important measures to be kept in mind before making your choice.

Firstly, you need to decide if you want to have an already made shed or want to build it on your own. Ready made sheds are easy to install and ready to use. But, if you want to build one for yourself, you need to plan on buying supplies required and at the same time, schedule time for the same. Measure the size of your garden and then, decide the size of the shed, you might need. Decide the type of garden shed, you need. Metal frame is best for the large garden supplies and heavy duty equipments. Wooden sheds are commonly found as these are reliable and pleasing to the eyes. Plastic ones are best suited for small gardens, but not for daily use. Keep a check on your budget. Visit some local hardware shop or browse for information online and find the most appropriate size and style, as per your budget.
How to use a garden shed?

Once prepared, it becomes very important to use it properly. Here are some of the ideas to maximize its usage.

Use hooks, shelves and other related tools to maximize the storage area inside it. Store it wisely. Avoid wastage of space. Try to store in such a way that it occupies the minimum amount of space inside. Thus, it is always advisable to store your tools and other supplies in the most efficient way possible. Power Supply, workbench and some other special tools, if added, will make it your personal workshop. It is easy to repair small issues related to carpentry, metal working and other crafts in such personal workshops. You can even make these outbuildings your own personal gym. You can have some work out benches and tools and can spend some time, working out over your body. It can be used for storing seasonal decorations and other household items

Thus, it is highly significant to choose the right shed for your house and use it wisely, without wasting out any space. These small outbuildings will really serve your purpose of storing various items and supplies.

Garden Sheds - An Important Outbuilding Component

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Bedroom Decorating Ideas For An Asian Style Bedroom

A lot of homeowners consider home decorating to be quite a challenge, however if you can identify the furniture, accessories and colors to use, you can quite easily create your own Asian decorating bedroom. Here are some bedroom decorating ideas on how you can transform your bedroom to have a charming Asian influence.

Bedroom Decorating Ideas For An Asian Style Bedroom

Bedroom Decorating Ideas For An Asian Style Bedroom

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Bedroom Decorating Ideas For An Asian Style Bedroom

Bedroom Decorating Ideas For An Asian Style Bedroom

If you want your Asian influenced bedroom to be bold then stick to golds and reds for the color scheme. Get paint cards with the colors on them and then you can take the paint cards with you when purchasing accessories and furniture and always get a perfect match.

In the bedroom, you can add unique interest with bedding, vases, picture frames and, of course, your bed, bureaus and night stands. You want to end up with an oriental influenced style with black lacquered furniture. Taking the time to choose the proper accessories and furniture will improve your Asian home decorating style.

Some bedroom decorating ideas for great Asian style accents include folding screens, kimonos and painted lacquer accessories to add appeal, but you also should consider the window treatments as well as the walls and flooring. Window treatments for the Asian decorating style can be bold and colorful or you could simply use bamboo shades. For wonderful wall decor, you could try adding Colorful Asian prints in bamboo, bright red or black lacquer frames or even hang up a silk embroidered Kimono.

Another thing to consider is the correct Lighting. Bedrooms need both overhead Lights and Lights for beside the bed. Look for lighting that is bright with black painted wood or adorned with rice paper shades to augment the Asian decorating style decorating approach.

Another major component that will help give the room designer appeal together is flooring and adding area rugs to your Asian decorating style bedroom can make the room look put together. The perfect type of flooring for the colorful and exotic style is bamboo mats or sculpted rugs which should be neutral or bright colors depending on your style.

You can also add to your décor with style figures such as Geisha girl dolls on black lacquer shelves or simple flower arrangements in unassuming vases or bowls. An indoor water fountain always adds an interesting touch. You could also add an Asian room divider, and Asian figurines in glass domes to make the most of your decorating scheme. On the bed, pile up decorative pillows in rich red and gold silks.

These bedroom decorating ideas for an Asian decorating style bedroom can be easy and fun if you put together a good plan ahead of time. Shop wisely for only the items in your plan and place them accordingly and you'll have the wonderful look of Asian influence in no time!

Bedroom Decorating Ideas For An Asian Style Bedroom

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Generalized Audit Software (GAS)

Generalized Audit Software (GAS) is one of the families of Software that is frequently utilized in Computer-Assisted Auditing. It is an off-the-shelf package that can provide a means to gain access to and interrogate data maintained on computer storage media. It is one of the tools IT Auditors utilize to obtain evidence directly on the quality of the records produced and maintained by application systems. There are many GAS packages available in today's market. However, their quality and diversity do vary. It is recommended that you investigate several packages and talk with other users before purchasing one.

Generalized Audit Software (GAS)

Generalized Audit Software (GAS)

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Generalized Audit Software (GAS)

Generalized Audit Software (GAS)

GAS consists of a series of computer program routines that can read computer files, select desired information, perform repetitive calculations, and print reports in an Auditor-specified format. Generalized Audit Software enables Auditors to have direct access to computerized records and to deal effectively with large quantities of data. Since GAS can quickly scan, test, and summarize all the data in a computer file, many procedures that ordinarily would be performed on a sample basis can be extended to the entire population. In addition, the use of GAS typically leads to a better understanding of automated systems and computer-based operations. It can make auditing more interesting and challenging and is an excellent way of introducing Auditors to evidence collection process and electronic data file integrity checking within an IT Environment.

Generalized Audit Software can accomplish the following audit tasks:

1. Examine records for quality, completeness, consistency, and correctness (review bank demand deposit files for unusually large deposits and withdrawals)

2. Verify calculations and make computations (re-compute interest, Bank COT, etc. and verify payroll Net pay, Deductions, etc.)

3. Compare data on separate files (compare current and prior-period inventory files for obsolete and slow-moving items)

4. Select and print audit samples (accounts receivable confirmations, customer refunds over a certain amount).

5. Summarize and re-sequence data (re-sequence inventory items by location to facilitate physical observations).

6. Compare data obtained through other audit procedures with company records (compare creditor statements with accounts payable files).

Some advanced GAS can include a wide variety of audit functions. They enable even novice-Auditors to perform professional jobs. Apart from the wide range of audit functions and the ease of use, the advanced GAS are now able to access, analyze and report on a range of different files saved in heterogeneous hardware and software platforms which are distributed through either an enterprise Intranet facilities or other means, including the global computer networks. Two common names in these features are ACL and IDEA.

GAS provides the distinct advantage over conventional programming languages of being relatively easy to learn and use. Most GAS systems require only about one week of training, and proficiency may be attained after several weeks of use. Furthermore, GAS specification coding, typically requires a fraction of the coding entries needed for conventional programming languages. This permits faster coding and reduces the likelihood of errors.

Generalized Audit Software (GAS)

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